GÖPEL Opticon TurboLine

AOI System that delivers high-end inspection during large volume production and ensures superior quality for high value PCBs

According to a repeatedly conducted customer survey, 98% of our customers gladly recommend the AOI products of GOEPEL electronic.

Technical Data

• Image capturing technology: up to 48 megapixels, 24 bit colour depth
• Lens: telecentric
• Resolution:up to 6.5 μm
• multispectral, multi-directional
• Handling time: 3s
• Inspection speed: up to 60 cm²/s
• Angled-view inspection: 0°–360° in 1° steps
• Double-sided PCB inspection: without flipping
• PCB size / carrier size: up to 610 mm x 460 mm
• Max. PCB weight: 5 kg
• PCB clearance top side: up to 80 mm
• PCB clearance bottom side: 50 mm
• Smallest inspectable component: 01005 / Pitch 0.3

System Specifications

• Inline interface: SMEMA, Siemens, Sensor
• Transportation directions: left-right / right-left / left-left / right-right
• Power requirements: 230 V AC / 1 kVA;6 bar compressed air, consumption < 20 l/h
• Dimenions (w x d x h): 1,200 mm x 1,880 mm x 1,740 mm
• Weight: 1,000 kg

Camera: Orthogonal View and angled-view inspection
Configuration Variants:

• 4 angled-view cameras, offset 90°, rotary drive rotation range 360°
• 4 angled-view cameras, offset 90°, without rotary drive
• 2 angled-view cameras, offset 180°, rotary drive rotation range 360°
• 1 angled-view cameras, rotary drive rotation range 270°

Top and bottom side Orthogonal Inspection possible!

Lens: Flexible Multispectral Illumination

• Multi-spectral illumination, selectable from IR to UV
• Selectable intensity and illumination direction

Contrast Enhancement by Illumination Variety

The illumination module of an AOI system is highly responsible for a safe separation of faulty solder joints and components from process variations. A flexible illumination concept provides the basis for ideal contrast ratio with respect to image analysis.

Freely selectable from Infrared to Ultraviolet

The OptiCon systems feature illumination modules with controllable wave length, intensity and direction. They also guarantee safe detection of low-contrast components, polarity marks, material differences and contaminations.

These features provide the basis for safe high detection of production faults as well as false call rate minimisation. All illumination variants are predefined in library entries for automatic program generation and can be adjusted for a specific PCB if required.

Illumination: OptiCon PILOT – reliable Integration within a Company-specific Production Process

The powerful modules of the OptiCon PILOT software enable an efficient integration of the AOI systems into company-specific production and quality assurance processes.
The repair station software offers convenient handling in the in-line process for fault verification as well as for offline repair by means of a coloured display of the detected faults and overview image. Additionally, it allows a program optimisation during the current production process.
Extensive statistic evaluations with numerous filter settings enable the fast detection of main faults as well as an objective evaluation of production quality and throughput.
In addition to test program generation, the offlineprogramming software allows the program optimisation inclusive adaptation of illumination settings without affecting the test throughput at the AOI system.
The SPC module (statistic process control) enables an effective optimisation of the production process of mounted PCBs. Warning limits and action limits can be defined for selected component parameters.
Trend analyses allow anticipatory acting before a fault occurs.

Software:OptiCon PILOT – a well-balanced Software Concept

The OptiCon PILOT software provides powerful functions for component recognition, solder joint and short inspection, OCR, colour verification as well as solder paste inspection.
In addition to the intelligent component recognition based on automated characteristic extraction from real images, the solder joint quality is determined by a complex grey value analysis using a range of illumination types.

Reference-Database

The integrated reference database guarantees safe and documented fault detection at optimised false call rate. It enables the storage of previously detected faults and their verification after test program modifications. In case of inconsistent results after a program check, all corresponding parameters will be displayed. Likewise, the reference database serves as storage for PASS examples to ensure the stability of optimised test programs.
For further information or quotation request please contact ATERON LTD.

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