GÖPEL Opticon AdvancedLine

The OptiCon AdvancedLine AOI system’s decisive advantage is the multitude of opportunities for inline integration into the production process. The system can be utilized at each position in a PCB production line. No requirements or specifications will remain unfulfilled as your boards can be transported in each direction.

The OptiCon AdvancedLine can be applied inline and also as a stand-alone system.

Additionally, the system captivates through opportunities with camera and illumination configurations. The sum of all components and parameters incl. high resolution and inspection safety guarantees the highest quality for your mounted PCBs.

Technical Data

• Image capturing technology: up to 48 megapixels, 24 bit colour depth
• Lens: telecentric
• Resolution:up to 3.2 μm
• Illumination: multispectral, multi-directional
• Inspection speed: up to 60 cm²/s
• Angled-view inspection: 0°–360° in 1° steps
• PCB size / carrier size: up to 800 mm x 450 mm
• Max. PCB weight: 5 kg
• PCB clearance top side: up to 65 mm
• PCB clearance bottom side: 50 mm
• Smallest inspectable component: 01005 / Pitch 0.3

System Specifications

• Inline interface: SMEMA, Siemens, Sensor
• Transportation directions: left-right / right-left / left-left / right-right
• Power requirements: 230 V AC / 1 kVA;6 bar compressed air, consumption < 20 l/h
• Dimenions (w x d x h): 1,000 mm x 1,330 mm x 1,500 mm
• Weight: 580 kg

Camera and Lens:

• Pixel adapted camera module for all system variants
• Telecentric lens for parallax-free image capturing
• Multi-directional image capturing by means of 360° angled-view module rotation
• Adapted focal plane at consistent image quality for angled-view inspection

Add-on Camera and Laser Height Measurement System

For an extension in fault coverage an additional camera and a high-resolution Laser height measurement system can be integrated into the OptiCon systems for test tasks respectively.

Flexible Camera Configurations
Inspection modules for various speeds...

The inspection modules in the AOI system can be configured in three speed levels according to the production process cycle times. Various field-of-view sizes and different methods of image capture make the differences.

Resolution and image quality are identical in all configuration variants, leading to maximum fault detection.

...and for various test tasks

The AOI system utilizes an orthogonal standard camera module for the inspection of SMD components and solder joints as well as THT/THR solder joints. As a supplement for maximum fault detection, the camera module “Chameleon” with patented 360° angled-view inspection in 1° steps can be integrated.

Add-on cameras for the inspection of THT components or microscopic resolutions (down to 3.2 µm) are available. Hence, the system is perfectly suited for your production range.

For measuring tasks in the third dimension, there is an optional laser height measurement system with a resolution of few micro meters.

Individual integration opportunities

The OptiCon AdvancedLine can be individually integrated into your production process. There are several options:

For example, with respect to the PCB transport directions – into the system and out of the system – the mounted assemblies are sorted into respective magazining stations based on the inspection results.

Double-sided PCB inspection combined with a turning station, where Pass-Fail sorting is done by means of the AOI test results, is another example. Moreover, offline programming allows for program generation without affecting test throughput.

Traceability – more than just a buzzword

GOEPEL electronic offers many further steps for selecting, sorting and processing. There are also several varieties of serial number detection. Therefore, produced and inspected PCBs are traceable without restriction. All results are stored in the system-specific data base and can be reused. In particular, the SPC module for statistical fault analysis is a helpful tool to identify fault types and their origin in the production process.

The new software version provides additional interfaces for connection to quality, factory and traceability systems compliant with ZVEI standard or customer-specific communication versions.

OptiCon PILOT – a well-balanced Software Concept

The OptiCon PILOT software provides powerful functions for component recognition, solder joint and short inspection, OCR, colour verification as well as solder paste inspection.
In addition to the intelligent component recognition based on automated characteristic extraction from real images, the solder joint quality is determined by a complex grey value analysis using a range of illumination types.

Reference-Database

The integrated reference database guarantees safe and documented fault detection at optimised false call rate. It enables the storage of previously detected faults and their verification after test program modifications. In case of inconsistent results after a program check, all corresponding parameters will be displayed. Likewise, the reference database serves as storage for PASS examples to ensure the stability of optimised test programs.
For further information or quotation request please contact ATERON LTD.

Advancedline Brochure..